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Brand Division Of Align Production Systems. Hedin Lagan & Align Production Systems Joint Venture

Heavy Load, Low Profile

The 120,000-lb Pallet Transporter

Summary
Summary

When a utility company needed to transport a massive motor housing within their facility, traditional cranes couldn’t handle the massive load. The company turned to a low-profile pallet transporter. Designed to handle 120,000 lbs and fit within tight clearances, the pallet transporter is a flexible, low-maintenance solution that improves safety and efficiency.

High Capacity
The transporter supports loads up to 120,000 lbs with a low-profile design.
Versatile Design
The transporter’s low down height and high capacity allow it to move various objects.
Ease of Use
Easy to operate remote-control steering similar to a remote control car.
“This transporter’s flexibility is its greatest strength. It handles anything you throw at it while navigating spaces that cranes or other solutions simply can’t.” — Blake Ringger, Design Engineer
The Problem
The Problem

The company faced a significant challenge in transporting motor housings through their facility. The housing included a central feature that extended below the typical flatbed carrying height, making standard transporters unsuitable. Additionally, the facility’s low garage door clearances further limited equipment options. The company required a flexible solution to navigate these challenges while ensuring safety and ease of use.

The Solution
The Solution

Our engineering team developed a custom low-profile transporter tailored to the company’s specific needs. With a low clearance of just 12 ¾ inches, the transporter could easily maneuver under the facility’s garage doors. To enhance usability, the transporter was equipped with user-friendly remote-control steering, navigating like a remote-controlled car. Safety was prioritized by using emergency stops, programmable light stacks, and directional indicators. Designed to carry up to 120,000 lbs, the transporter also provided the durability and flexibility necessary to handle a wide range of heavy loads.

Implementation and Results
Implementation and Results

The transporter was easily integrated into the company’s operations, thanks to its low profile design and user-friendly features. The low-profile forks make it usable for various applications beyond the initial motor housing project. Operators quickly mastered the remote-control system, learning to navigate from day one. Safety was significantly improved, with operators expressing confidence in the equipment’s features. Furthermore, the transporter’s versatility allowed it to be used for other heavy loads, making it a valuable and cost-effective investment. Over time, the company has benefited from reduced maintenance requirements and the ability to handle a diverse range of tasks, enhancing overall operational efficiency.

Conclusion

This low-profile transporter proved to be a game-changer for the utility company, providing a safe, cost-effective, and flexible solution for their heavy equipment needs. Its design ensures flexibility for future projects, while easy operation and low maintenance keep it a reliable solution for years to come.

This case highlights how custom engineering can solve industry-specific challenges while delivering efficiency, safety, and flexibility.

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