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Brand Division Of Align Production Systems. Hedin Lagan & Align Production Systems Joint Venture

The Challenge of Large Cable Reels

Cable Transporters

As cable reels grow larger and larger to meet the demands of modern industries, manufacturers are challenged with handling these heavier loads. Manufacturers are looking for innovative solutions to move these large cable reels throughout their facilities. Leading these advancements are technologies designed to handle the increasing capacities of cable reels, ensuring that manufacturers have the tools necessary to stay ahead in the industry.

Our reel transporters are designed with versatility and strength, capable of picking up large cable reels directly from the ground, pallets, or storage racks. Our transporters can pick up the cable reel from the center through a spike or pick it up from the bottom with a cradle style transporter. They have standard capacities up to 50,000 pounds with custom higher capacities available and provide reliable and efficient solutions for the heaviest loads.

Advanced Control Options: AGVs and Remote Operation
Advanced Control Options: AGVs and Remote Operation

Our cable reel transporters offer advanced control options, including Automated Guided Vehicle (AGV) capabilities or remote control operation.

  • AGV Integration: By transforming reel transporters into AGVs, manufacturers can achieve full automation. AGVs are ideal for environments requiring consistent and repetitive movements, as they can autonomously navigate pre-defined paths, reducing the need for human intervention and increasing efficiency.
  • Remote Control Operation: For facilities where flexibility and direct operator control are essential, our reel transporters can be equipped with remote control systems. These systems allow precise maneuvering, even in tight or dynamic workspaces, allowing operators to adapt to changing conditions in real-time.

Hybrid Solutions: Our technology also supports hybrid configurations, where a single transporter can switch between AGV and remote control modes, offering the

Customization and Flexibility
Customization and Flexibility

Handling large cable reels often requires custom solutions to move the reels and build the transporter for the customer’s use case. Technologies designed with flexibility in mind ensure manufacturers can meet these challenges head-on:

  • Adjustable Cradles: A fixed cradle of one size is often used, but to move various reel diameter sizes, adjustable cradles are required.
  • Spooling and Unspooling: Spooling and unspooling the cable from the reel is a custom feature that can be added.
  • Custom Configurations: Manufacturers can customize handling systems to address specific requirements, from reel orientation to transport distances.
A Future Built for Growth
A Future Built for Growth

The trend toward large cable reels shows no signs of slowing, and manufacturers need technologies that grow alongside their demands. Advanced systems like AGVs create efficient, safe, and scalable reel-handling operations.

For cable manufacturers, these innovations are not just a response to current challenges but a preparation for future growth. As reel capacities continue to rise, manufacturers can rely on these cutting-edge technologies to keep their operations moving forward and competitive in their industry.

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